how does air to air heat exchanger work in fresh air system

In a fresh air system, an air-to-air heat exchanger is used to recover heat from outgoing indoor air and transfer it to the incoming fresh outdoor air—without mixing the two airflows. This improves indoor air quality while reducing heating or cooling loads. Here's how it works step-by-step:


How It Works in a Fresh Air System:

  1. Stale indoor air is extracted from rooms like kitchens, bathrooms, or general living spaces. This air is typically warm in winter or cool in summer, depending on indoor climate control.

  2. Fresh outdoor air is drawn in simultaneously. This air may be cold in winter or hot in summer, requiring conditioning.

  3. Both air streams pass through the air-to-air heat exchanger, but in separate, sealed channels:

    • The warm outgoing air transfers its heat (or coolness in summer) to the metal or membrane surfaces inside the exchanger.

    • The incoming cold air picks up that heat from the exchanger surfaces before entering the building.

  4. The two air streams never mix, ensuring clean, filtered air is delivered inside.


Benefits in a Fresh Air System:

  • Energy efficiency: Recovers 60–90% of heat that would otherwise be lost.

  • Improved indoor air quality: Constant supply of filtered, fresh air.

  • Comfort: Reduces temperature swings from direct outdoor air intake.

  • Humidity control (if an ERV is used): Some units also transfer moisture to balance indoor humidity.

how does a heat exchanger work in a gas furnace

In a gas furnace, the heat exchanger is the critical part that safely transfers heat from the burning gas to the air inside your home without letting the gas fumes mix with the indoor air.

Here’s how it works step-by-step:

  1. Burning Gas Creates Heat:
    Natural gas (or propane) is burned inside a combustion chamber. This creates very hot combustion gases (mainly carbon dioxide and water vapor).

  2. Heat Transfer in the Heat Exchanger:
    The hot gases flow through the inside of the heat exchanger, which is a sealed metal chamber (often made of stainless steel or aluminized steel).

    • The metal walls of the heat exchanger absorb the heat from the hot gases.

  3. Air Circulation:
    A blower fan pushes cooler indoor air across the outside of the heat exchanger (but the air never touches the combustion gases).

    • As the indoor air flows over the hot metal surface, it absorbs the heat.

    • The air warms up and is then blown through ducts into the rooms of the house.

  4. Exhaust of Combustion Gases:
    After giving up their heat, the combustion gases exit the furnace through a flue or vent pipe safely to the outside.

Key point:
The heat exchanger keeps the flames and combustion gases separated from the air you breathe, making the system both safe and efficient.