What is the heat exchanger for the air handling unit?

The heat exchanger inside an air handling unit (AHU) is a component that transfers heat between two airflows — typically between the incoming fresh air and the outgoing exhaust air — without mixing them directly.

Its main purposes are:

  • Energy recovery: save heating or cooling energy by preheating or precooling incoming fresh air.

  • Improve efficiency: reduce the load on the building’s heating or cooling system.

  • Enhance indoor air quality: by maintaining ventilation without wasting energy.

There are different types of heat exchangers used in AHUs:

  • Plate heat exchanger (fixed plate): Air flows across thin metal plates, transferring heat through the plate without mixing.

  • Rotary heat exchanger (thermal wheel): A rotating wheel picks up heat from one air stream and transfers it to the other.

  • Run-around coil: Uses a liquid (usually glycol water) circulating between two finned-tube coils to transfer heat between separate airstreams.

  • Heat pipe: A sealed pipe with refrigerant inside moves heat from the warm side to the cool side passively.

air-to-air plate heat exchanger (PHE)

An air-to-air plate heat exchanger (PHE) is a device that transfers heat between two air streams without mixing them, using a series of thin, closely spaced metal plates. It’s commonly used for energy recovery in HVAC systems, improving efficiency by preheating or precooling incoming air with exhaust air.

Key Features:

  • Construction: Alternating plates create separate channels for the two air streams, with heat transferring through the plates due to temperature differences.
  • Types:
    • Cross-flow: Air streams flow perpendicularly, simpler design.
    • Counter-flow: Air streams flow in opposite directions, higher efficiency.
  • Efficiency: Typically 50-80% heat recovery efficiency, depending on design and airflow.
  • Materials: Plates are often aluminum, stainless steel, or polymers, balancing cost, durability, and thermal conductivity.
  • Applications: Ventilation systems, industrial processes, data centers, and residential HVAC for energy savings.

Benefits:

  • Reduces energy costs by recovering heat.
  • Maintains indoor air quality by preventing air mixing.
  • Compact and scalable design.

Limitations:

  • Potential for frost buildup in cold climates.
  • Pressure drop across the exchanger may require additional fan power.
  • Maintenance needed to prevent fouling or clogging from dust/particulates.