industry

Waste Heat Recovery in Cement, Steel and Glass Plants

Heavy Industry Runs Hot and Dirty

Cement kilns, steel furnaces, and glass melters exhaust at 250 to 500 degrees C with heavy dust and corrosive gases. The heat is valuable, but the stream is harsh.

The Right Exchanger

Only an isolated plate air-to-air heat exchanger should be used here. Plates handle high temperature, resist fouling with proper spacing, and keep exhaust fully separated from supply air.

Why Not a Rotary Wheel

  • Dust quickly fouls a wheel's matrix and destroys efficiency.
  • Cross-contamination risks pushing exhaust particulates into clean intake air.
  • Corrosive gases attack the wheel's desiccant and structure.

For boiler and kiln flue gas, add a white-smoke elimination, also called plume control, stage after recovery. The result is lower fuel use, less dust, and a cleaner stack without compromising air quality downstream.